Recycling firm sentenced after employees trapped in machinery

A waste recycling firm, its director and site manager have been sentenced after an employee died and a second employee was seriously injured when they became trapped inside machinery.

Durham Crown Court heard how on 12 December 2015, Simon Hogg and Raymond Garrett were operating a waste processing line at the Aycliffe Quarry site of Stonegrave Aggregates Ltd in County Durham. The line became blocked at various points including inside a large industrial trommel machine. The trommel incorporates a large perforated revolving drum, which acts to agitate, rotate and sieve the waste materials.

The two employees stopped the trommel and entered the drum to clear the blockage. While they were inside the machine two other employees, who were unaware that they were inside the machinery, restarted the production line. Mr Hogg and Mr Garrett remained inside the revolving trommel drum for approximately four minutes before the line was stopped and the two men were found inside.

Simon Hogg died at the scene after sustaining multiple injuries to his head and torso. Raymond Garrett sustained multiple serious injuries to his legs, arms and torso requiring extensive hospital treatment.

An investigation by the Health and Safety Executive (HSE) found there was a history of blockages occurring on the waste processing line, with operators regularly having to enter the trommel to clear materials. The line was not adequately guarded to prevent access to dangerous parts of machinery. Control systems, including emergency stop controls, were not compliant with relevant standards and management did not adequately monitor or enforce machinery isolation procedures. CCTV showed that what guarding was provided to the trommel was being regularly bypassed by staff, including the site manager David Basham.

Stonegrave Aggregates Limited of Aycliffe Quarry, Newton, Aycliffe, Durham pleaded guilty to breaching Section 2(1) of the Health and Safety at Work etc. Act 1974 and Regulation 11(1) of the Provision and Use of Work Equipment Regulations. They were fined £200,000 and ordered to pay costs of £48,952.

Director of Stonegrave Aggregates Limited Bruce Whitley of Oakwood Drive, Darlington pleaded guilty to breaching section 37 and section 33 of the Health and Safety at Work etc. Act 1974. He was given a 12-month community order.

Site manager at Stonegrave Aggregates Limited Aycliffe Quarry site David Basham of Devonport Gardens, Middleton One Row, Darlington pleaded guilty to breaching section 37 and section 33 of the Health and Safety etc. Work Act 1974. He was given a six-month prison sentence suspended for 12 months.

Speaking after the hearing, HSE inspector Michael Kingston said: “These tragic consequences could have been avoided. This case highlights the importance of implementing effective power isolation procedures when interacting with machinery and the need to monitor compliance to make sure these procedures are followed.

“HSE will not hesitate to prosecute companies or individuals who fail to implement and monitor safe systems of work.”

 

 

Notes to editors

1. The Health and Safety Executive (HSE) is Britain’s national regulator for workplace health and safety. We prevent work-related death, injury and ill health through regulatory actions that range from influencing behaviours across whole industry sectors through to targeted interventions on individual businesses. These activities are supported by globally recognised scientific expertise. www.hse.gov.uk

2. More about the legislation referred to in this case can be found at: www.legislation.gov.uk/

3. HSE news releases are available at http://press.hse.gov.uk

4.More information on effective power isolation procedures and waste management guidance can be found at:
https://www.wishforum.org.uk/wp-content/uploads/2019/06/INFO-02.pdf
https://www.hse.gov.uk/waste/index.htm
https://www.wishforum.org.uk/wish-guidance/
https://www.hse.gov.uk/statistics/industry/waste-recycling.pdf

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Company fined after employee severed fingers in machinery

A livestock feed manufacturer has been fined after an employee’s fingers were severed by machinery at a Carlisle feed mill.

Carlisle Magistrates’ Court heard how on 11 February 2019, a maintenance engineer was clearing rainwater in the pit when his gloved hand contacted the chain drive of a conveyor. The chain dragged his fingers into the nip where the chain winds around a sprocket severing the ends of three fingers on his right hand.

An investigation by the Health and Safety Executive (HSE) found that the company had failed to ensure the guard was on the chain drive. It had not been in place for some months and a further opportunity was subsequently missed to replace it following a breakdown repair, carried out on the conveyor five days prior to the incident.

NWF Agriculture Ltd of Nantwich, Cheshire pleaded guilty to a breach of the Provision and Use of Work Equipment Regulations 1998 11(1). The company was fined £100,000 and ordered to pay costs of £6,098.

Speaking after the hearing, HSE inspector Matthew Tinsley said: “This incident could so easily have been avoided had checks been carried out to ensure control measures were in place and safe working practices followed.

“Companies should be aware that HSE will not hesitate to take appropriate enforcement action against those that fall below the required standards.”

 

 

Notes to Editors:
1. The Health and Safety Executive (HSE) is Britain’s national regulator for workplace health and safety. We prevent work-related death, injury and ill health through regulatory actions that range from influencing behaviours across whole industry sectors through to targeted interventions on individual businesses. These activities are supported by globally recognised scientific expertise. www.hse.gov.uk
2. More about the legislation referred to in this case can be found at: www.legislation.gov.uk/
3. HSE news releases are available at http://press.hse.gov.uk

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Company fined after worker suffered fall from height injuries

Country Style Foods Ltd were sentenced today for safety breaches after a worker was impaled upon a set of ‘airline’ style steps.

Leeds Magistrates’ Court heard that on 18 September 2018, the employee was working at height on a set of steps to reach and clean the top oven in a stack of horizontal ovens. He slipped whilst on the working platform of these steps and became impaled upon a section of the handrail. He suffered a torn artery and nerve damage resulting in hospitalisation for several days.

An investigation by the Health and Safety Executive (HSE) found that the steps had been adapted for a different task, which created an additional risk when used for this work. Whilst a scissor lift was present on the site, the employee involved was not trained in its use.

Country Style Foods Ltd of Pontefract Lane, Leeds pleaded guilty to breaching Section 2 (1) of the Health & Safety at Work etc Act 1974. The company has been fined £140,000 and ordered to pay £11,589 in costs.

Speaking after the hearing, HSE inspector Darian Dundas said: “The company failed to appropriately plan and supervise work at height leading to it being undertaken using a set of steps, which were inappropriate for the task.

“This incident was easily preventable, and the risk should have been more clearly identified and appropriately addressed. HSE will not hesitate to prosecute companies that fail to implement safe systems of work.”

 

 

Notes to Editors:
1. The Health and Safety Executive (HSE) is Britain’s national regulator for workplace health and safety. We prevent work-related death, injury and ill health through regulatory actions that range from influencing behaviours across whole industry sectors through to targeted interventions on individual businesses. These activities are supported by globally recognised scientific expertise. www.hse.gov.uk
2. More about the legislation referred to in this case can be found at: www.legislation.gov.uk/
3. HSE news releases are available at http://press.hse.gov.uk

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Waste and recycling company fined for safety failings

A Southport waste and recycling company has been fined after an employee sustained serious injuries to his arm when it became entangled in the automatic roof sheeting mechanism of a visiting articulated truck.

Liverpool Magistrates’ Court heard how, on 24 April 2019, the 22-year-old labourer had been working at Johnsons Scrap Metal Limited, assisting in loading a 44 tonne articulated third party vehicle with waste wood. He climbed onto the truck and while standing on the load, he manually levelled some wood that had prevented the automatic roof sheet from completely covering the load. As he was climbing back over the load to get down from the truck, the automatic sheeting device was inadvertently activated, trapping  the worker’s arm in the mechanism, resulting in injuries that included a broken arm, that later needed surgery to put two metal plates in place, and tendon damage.

An investigation by the Health and Safety Executive (HSE) found that Johnsons Scrap Metal Limited failed to assess the risks in relation to vehicles visiting the site and to take effective measures to prevent employees from accessing third party vehicles.  The company did not provide adequate information, instruction, training and supervision to employees and failed to implement risk control measures to ensure their safety when dealing with third party vehicles.

Johnsons Scrap Metal Limited of Crowland Street, Southport, Merseyside, pleaded guilty to breaching section 2(1) of the Health and Safety at Work etc. Act 1974. The company was fined £10,000 and ordered to pay costs of £4,000.

HSE inspector Emily Osborne said after the hearing, “This incident and the resulting injury was entirely preventable had the risk in relation to visiting vehicles been assessed and suitable control measures put in place.  Those in control of a workplace have a responsibility to identify and devise safe methods of working, and to provide the necessary information, instruction and training to their workers.”

 

 

Notes to Editors:

  1. The Health and Safety Executive (HSE) is Britain’s national regulator for workplace health and safety. We prevent work-related death, injury and ill health through regulatory actions that range from influencing behaviours across whole industry sectors through to targeted interventions on individual businesses. These activities are supported by globally recognised scientific expertise. hse.gov.uk
  2. More about the legislation referred to in this case can be found at: legislation.gov.uk/
  3. More information on safety when sheeting and unsheeting vehicles can be found at: https://www.hse.gov.uk/workplacetransport/information/sheeting.htm
  4. HSE news releases are available at http://press.hse.gov.uk

 

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Roofing company fined after worker suffers fatal injuries in fall

A roofing company has been fined after an employee fell through an industrial roof light, sustaining fatal injuries.

Basildon Crown Court heard how on 25 February 2018, Jonathan Moore an employee of R4 Industrial Roofing Cladding Systems Ltd was undertaking repairs on a large warehouse roof in the Port of Tilbury when he stepped on a fragile rooflight, which gave way. He fell more than 10 metres to the concrete floor below sustaining fatal injuries.

An investigation by the Health and Safety Executive (HSE) found that the repair work was carried out without appropriate safety precautions in place. The planning and supervision of the work was completely inadequate, which also put a self-employed worker assisting with the repairs at risk.

R4 Industrial Roofing Cladding Systems Ltd of Friern Gardens, Wickford, Essex pleaded guilty to breaching Sections 2(1) and 3(1) of the Health and Safety at Work Act 1974. They were fined £165,000 and ordered to pay costs of £20,957.

Speaking after the hearing, HSE inspector Glyn Davies said: “Falls from height remain one of the most common causes of work-related fatalities in this country and the risks associated with working at height are well known.

“Companies should be aware that unsafe work at height without suitable and sufficient controls in place is not acceptable and HSE will not hesitate to take appropriate enforcement action against those that fall below the required standard.”

 

 

Notes to Editors:
1. The Health and Safety Executive (HSE) is Britain’s national regulator for workplace health and safety. We prevent work-related death, injury and ill health through regulatory actions that range from influencing behaviours across whole industry sectors through to targeted interventions on individual businesses. These activities are supported by globally recognised scientific expertise. www.hse.gov.uk
2. More about the legislation referred to in this case can be found at: www.legislation.gov.uk/
www.hse.gov.uk/pubns/books/hsg33.htm
www.hse.gov.uk/pubns/geis5.pdf
www.hse.gov.uk/construction/safetytopics/fragile.htm
3. HSE news releases are available at http://press.hse.gov.uk

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