• Worker trapped for more than 20 minutes before he was freed
• The man, in his 40s, has been unable to return to work
• HSE guidance on managing risks is available

A manufacturer of rolled aluminium products has been fined £300,000 after a worker was crushed under a 1.5-tonne hydraulic arm at its site in Bridgnorth.

The man, in his early 40s, was working underneath the arm when it failed, resulting in life-changing crush injuries. He had been working for Bridgnorth Aluminium Limited at its site in the town when the incident happened on 10 May 2023.

He had been carrying out preparation work for the casting of aluminium blocks from molten aluminium. He was kneeling inside a casting mould, wearing heat resistant clothing, to insert ceramic string around its edges. The hydraulic launder arm above the mould, which is used to transport molten metal around the foundry, suddenly fell onto him. It is believed the exterior temperature of the launder arm was around 100°C.

The falling arm crushed him and narrowly missed another worker.

The man was trapped for three minutes before the floor of the mould was lowered to release the pressure. However, it was a further 19 minutes before the hydraulic arm could be lifted to allow recovery.

The incident and the injuries sustained by the individual have had a dramatic impact on his day-to-day life and he has not been able to return to work.

An investigation by the Health and Safety Executive (HSE) found that the arm fell as a result of hydraulic failure. While there was a safety bar intended to prevent the arm from falling, it was not fit for purpose. Bridgnorth Aluminium Limited had not assessed the risks of the hydraulic arm falling and therefore failed to implement a suitable safe system of work to prevent employees from working beneath it.

The law requires employers to assess the risks to which their employees are exposed at work, and to implement suitable control measures to reduce the risk of harm. This includes ensuring that work equipment is fit for purpose and adequately maintained. HSE guidance explains – Managing risks and risk assessment at work – Overview -HSE.

Bridgnorth Aluminium Limited of Stourbridge Road, Bridgnorth, pleaded guilty breaching Section 2(1) of the Health and Safety at Work etc Act 1974. The company was fined £300,000 and ordered to pay £8,301 in costs at Cannock Magistrates’ Court on 13 October 2025.

HSE inspector Nicola Willcox said: “This was a serious incident that should never have happened.

“The company subsequently implemented simple control measures to prevent it from re-occurring. The process of placing the ceramic string in the moulds is now carried out with the hydraulic arm in the lowered position, and people are restricted from walking under the it when it is raised.

“If these measures had been in place at the time, then this incident would not have happened.”

This prosecution was brought by HSE enforcement lawyer Edward Parton and paralegal officer Jason Dix. The investigation was supported by Natalka Heath, HSE Visiting Officer.

Further information:

1. The Health and Safety Executive (HSE) is Britain’s national regulator for workplace health and safety. We are dedicated to protecting people and places, and helping everyone lead safer and healthier lives.
2. More information about the legislation referred to in this case is available.
3. Further details on the latest HSE news releases is available.
4. Relevant guidance can be found here: Safe use of work equipment. Provision and Use of Work Equipment Regulations 1998. Approved Code of Practice and guidance L22
5. HSE does not pass sentences, set guidelines or collect any fines imposed. Relevant sentencing guidelines must be followed unless the court is satisfied that it would be contrary to the interests of justice to do so.  The sentencing guidelines for health and safety offences can be found here.

A team of inspectors from Britain’s workplace regulator are heading to Manchester city centre as part of its priority to tackle ill-health on construction sites.

The 12 inspectors from the Health and Safety Executive (HSE) will head to the city next Tuesday (21 October). They will turn up without warning at various businesses and sites to look at their management of health and safety risks, with particular emphasis on the following:

• Asbestos
• Musculoskeletal disorders
• Noise
• Health surveillance
• Dust

These inspections in Manchester are part of 14,000 HSE is completing nationwide during the current financial year, with around 8,000 of those focusing on health.

HSE principal inspector Kevin Jones, one of those leading the team, said: “We’ll be checking that businesses have the right measures in place to ensure health risks are being managed and that workers are being kept safe.

“Manchester is home to some of the biggest construction projects in the country, however all sizes of sites will be inspected.

“By its nature, construction is a high hazard industry. It can be noisy and dusty, with people often working at height and around heavy machinery and vehicles.”

The construction industry has higher-than-average rates of work-related musculoskeletal disorders and injury rates. Previous HSE inspections around Great Britain have also found that three-quarters of noisy workplaces lacked essential knowledge on maintaining hearing protection equipment. Workers in skilled trades are also at particular risk of discovering and disturbing asbestos when working on properties built before 2000.

“These inspections are really important in HSE’s mission to protect people at work,” Kevin Jones added.

“As well as checking on companies, we want to work with them, explaining what they should be doing to get everything right.

“We hope that our presence in the city next week will reassure both the public and those working in the industry, that we will do all we can to ensure people go home safely at the end of the day.

“We need to see that there are good control measures in place and that the health and safety of workers is at the top of the agenda for everyone.

“We look forward to working with site managers and employers to ensure they are doing what’s required.”

More information on what employers should be doing can be found at www.hse.gov.uk.

HSE’s campaign site also has simple, practical advice available for:

• Tradespeople: Asbestos & You
• Those with the duty to manage asbestos in buildings: Asbestos – Your Duty

Further information:

1. The Health and Safety Executive (HSE) is Britain’s national regulator for workplace health and safety. We are dedicated to protecting people and places, and helping everyone lead safer and healthier lives.
2. More information about the legislation referred to in this case is available.
3. Further details on the latest HSE news releases is available.
4. HSE does not pass sentences, set guidelines or collect any fines imposed. Relevant sentencing guidelines must be followed unless the court is satisfied that it would be contrary to the interests of justice to do so.  The sentencing guidelines for health and safety offences can be found here.

A waste management company has been fined £2.48 million after a worker was run over by a reversing skip wagon at a waste transfer station in Bradford.

James Tabiri, 57, was working as a sort line operative at Biffa Waste Services Ltd’s waste transfer site in Bradford. On 10 August 2023, while making his way to the site office across the weighbridge, he was struck from behind by a reversing skip wagon. The impact caused him to fall, and he died from crush injuries from the rear wheels.

An investigation by the Health and Safety Executive (HSE) found that Biffa Waste Services Ltd failed to effectively review and monitor the control measures in place to protect pedestrians and keep them separate from vehicle movements.

CCTV footage from the week before the incident showed that it was common practice for people on site to bypass segregated pedestrian routes, with some seen climbing over barriers that were intended to keep them safe.

By law, employers must ensure traffic routes can be used without putting workers at risk. Guidance on managing vehicle movements in the workplace is available at Transport movements – HSE.

Biffa Waste Services Ltd, of Coronation Road, Cressex, High Wycombe, Buckinghamshire, pleaded guilty to breaching Regulation 5(1) of the Management of Health and Safety at Work Regulations 1999. The company was fined £2.48 million and ordered to pay full costs of £5,768.06 at Leeds Magistrates’ Court on 15 October 2025.

Following the hearing, HSE inspector Elliot Archer said:

“This incident was easily avoidable. Control measures were in place to allow pedestrians and vehicles to move safely, but a lack of monitoring and supervision allowed poor working practices to develop between the workers on site.

“Our investigation found a casual attitude to health and safety with workers treating a high hazard site like a playground.

“Nearly a quarter of all deaths involving workplace transport occur during reversing manoeuvres.

“This tragic incident should be a reminder to the waste industry not to become complacent with the risks workplace transport poses, and that even where control measures are in place to segregate pedestrians and vehicles, robust monitoring and supervision of their correct usage need to be in place.”

The prosecution was brought by HSE enforcement lawyer Arfaq Nabi and paralegal officer Melissa Wardle.

Further information:

1. The Health and Safety Executive (HSE) is Britain’s national regulator for workplace health and safety. We are dedicated to protecting people and places, and helping everyone lead safer and healthier lives.
2. More information about the legislation referred to in this case is available.
3. Further details on the latest HSE news releases is available.
4. Relevant guidance can be found here Transport movements – HSE.
5. HSE does not pass sentences, set guidelines or collect any fines imposed. Relevant sentencing guidelines must be followed unless the court is satisfied that it would be contrary to the interests of justice to do so. The sentencing guidelines for health and safety offences can be found here.

• Man had been helping with roof work on an extension when he fell
• No measures were in place to stop falls from height.
• HSE guidance is available.

A self-employed builder from Reading has been given a suspended prison sentence after a man fell to his death while assisting with roof work.

Raffaele Vigliotti, 68, who was trading as Absolute Building Solutions, was also ordered to complete 200 hours of unpaid work, after the death of Andrew Layley. The 69-year-old, an acquaintance of Vigliotti, was helping with roof work as part of an extension to a domestic property in the town.

It was during this work on 8 April 2023 that Mr Layley fell and sustained serious head injuries. He died in hospital several weeks later.

Mr Layley, from Reading, was married with three grown up children and had a love of cats. His wife of nearly 40 years and children massively feel the loss of their “caring” husband and dad, saying his loss has left a huge hole in their lives.

An investigation by the Health and Safety Executive (HSE) found that Vigliotti failed to put in place suitable measures to protect both Mr Layley and another worker while they were working at height. The measures that were used were inadequate to either prevent or control a fall, or mitigate the consequence of a fall.

HSE guidance requires where it is not possible to avoid working at height, action must be taken to control the risk of falling and also minimise the consequence of a fall by either minimising the distance of a fall, or having measures in place, such as soft landing systems, to mitigate the fall. Guidance on working at height is available – Introduction to working at height safely – HSE.

Mr Vigliotti of The Hedges, Bath Road, Padworth, Reading, Berkshire, pleaded guilty to breaching Section 3(2) of the Health and Safety at Work etc. Act 1974.  At Reading Crown Court on 13 October 2025 he was given an eight-month custodial sentence, suspended for 18 months.  He was also ordered to carry out 200 hours of unpaid work within the next 18 months and to pay a victim surcharge.

HSE inspector Nicola Pinckney said: “Every year, a significant proportion of incidents, many of them serious and sometimes fatal, occur as a result of unsuitable or absent measures to protect workers from falls from height.

“This was a wholly avoidable incident, and if consideration had been given to the well-known risks of working at height, and suitable, readily available controls been put in place, this incident could have been avoided.

“Due to Vigliotti’s failures, a family has been left without a much loved husband and dad.

“The penalty imposed on Mr Vigliotti will hopefully serve to highlight to others the importance of taking this risk seriously and ensuring they protect their workers from this risk.”

This HSE prosecution was brought by HSE enforcement lawyer Rebecca Schwartz and paralegal Officer Helen Hugo.

Further information:

1. The Health and Safety Executive (HSE) is Britain’s national regulator for workplace health and safety. We are dedicated to protecting people and places, and helping everyone lead safer and healthier lives.
2. More information about the legislation referred to in this case is available.
3. Further details on the latest HSE news releases is available.
4. HSE does not pass sentences, set guidelines or collect any fines imposed. Relevant sentencing guidelines must be followed unless the court is satisfied that it would be contrary to the interests of justice to do so.  The sentencing guidelines for health and safety offences can be found here.

• Worker struck by reversing road-sweeper
• Family describes Robert Morris as “the centre of our world”
• HSE guidance is available on safe use of vehicles on site

A construction company that specialises in road resurfacing in London has been fined £1m after one of its employees was killed by a reversing road-sweeper.

Robert Morris, 48, was working on the resurfacing of Pemberton Road in Haringey for Marlborough Highways Limited on 30 May 2022. A colleague was at the wheel of the vehicle and Robert was struck while it was reversing.

A joint investigation was launched between the Health and Safety Executive (HSE) and the Metropolitan Police. The police submitted evidence to the Crown Prosecution Service (CPS) leading to a separate prosecution, which resulted in the driver being given a suspended prison sentence.

The HSE investigation identified a number of failings. There was no segregation between people and moving vehicles on site and a banksman was not used when the road sweeper reversed and struck Mr Morris. The traffic management systems in place at the site were inadequate and unsafe, placing employees and members of the public at risk of serious injury and death.

The majority of construction transport accidents result from the inadequate segregation of pedestrians and vehicles. This can usually be avoided by careful planning, particularly at the design stage, and by controlling vehicle operations during construction work.

The safe use of vehicles on construction sites: A guide for clients, designers, contractors, managers and workers involved with construction transport – HSE provides detailed guidance on the importance of a safe site and the segregation of people and vehicles.

Marlborough Highways Limited of Woolf House Eagle Way, Chelmsford Garden, Chelmsford pleaded guilty to Sections 2(1) and 3(1) of the Health and Safety at Work etc. Act 1974 at the first opportunity. The company was fined £1million, with full costs awarded in the sum of £6,028, at City of London Magistrates’ Court on 3 October 2025.

In the separate CPS case, Jamie Smith, who was also an employee of the company, was prosecuted for an offence of causing death by careless driving contrary to section 2B of the Road Traffic Act 1988. He pleaded guilty and in February 2024, at Wood Green Crown Court, he was sentenced to a six-month custodial sentence, suspended for two years, and disqualified from driving for one year.

HSE principal inspector James Goldfinch said: “Our thoughts are with Robert’s family, described by his widow as ‘the centre of our world’. She says his children are ‘sad and angry and cheated of so much of their future’.

“Robert was entitled to return home safely from work to his family but the lack of segregation of vehicles and pedestrians by Marlborough Highways Limited meant he did not.

“This was a case where appropriate controls had been identified but were not being implemented on site.”

The prosecution was brought by HSE’s Enforcement Lawyer Samantha Wells, with the assistance of Paralegal Melissa Wardle.

Notes to Editors

1. The Health and Safety Executive (HSE) is Britain’s national regulator for workplace health and safety. We are dedicated to protecting people and places, and helping everyone lead safer and healthier lives.
2. More information about the legislation referred to in this case is available.
3. Further details on the latest HSE news releases is available.
4. Relevant guidance can be found here The safe use of vehicles on construction sites: A guide for clients, designers, contractors, managers and workers involved with construction transport – HSE.
5. HSE does not pass sentences, set guidelines or collect any fines imposed. Relevant sentencing guidelines must be followed unless the court is satisfied that it would be contrary to the interests of justice to do so.  The sentencing guidelines for health and safety offences can be found here.